Spanning over 400,000+ sq. ft. of cutting-edge global production capacity, Kavro empowers heroes through our five state-of-the-art manufacturing facilities across India and Germany, employing over 700 skilled professionals. These facilities feature advanced in-house testing laboratories, a Technical Centre recognised by the Ministry of Science and Technology (Govt. of India), dedicated design studios, and highly automated production equipment including intelligent laser cutters and automatic cutting & stitching machines — all geared towards delivering military-grade protection solutions.
Production
at Scale
Kavro operates a fully integrated manufacturing ecosystem tailored specifically for both ballistic and non-ballistic protection systems. Our plants are engineered to support high-volume production with consistent quality and process stability across diverse product lines:
150,000
Body Armours per Annum
300,000
Qualified Armour Inserts
200,000
Ballistic Helmets
6,000
Qualified Armour Kits
In-House
Testing Facilities
Ballistic Testing Laboratory
Our ballistic testing lab features a 35-meter indoor ballistic range equipped with a comprehensive array of testing instruments and capabilities designed for rigorous validation of armour systems:
Testing across a wide spectrum of projectiles and fragment types by using calibrated velocity measurement tools and weapon fixtures
Reloading equipment to simulate real-world ballistic threats
Capability to test impact energy up to 28,000 Joules
Compliance with NATO STANAG 4569 and NIJ 0108.01 standards ensuring battlefield reliability
Environmental & Non-Ballistic Testing Laboratories
Our environmental and non-ballistic labs specialize in evaluating the durability, resilience, and longevity of materials and finished products under extreme conditions:
Mechanical testing for blunt force, flex, tear, and impact resistance relevant to non-ballistic protection gear
Infrared Spectroscopy for advanced material analysis
Capability to test impact energy up to 28,000 Joules
MKU
Technical Centre
The MKU Technical Centre, recognised by the Government of India, serves as the nerve centre for innovation and field readiness at Kavro.
The centre conducts advanced performance assessments, including:
- Ageing Tests: Simulating years of use to measure long-term durability
- Temperature Tolerance: Extreme heat and cold operational testing
- Vibration Resistance: Stability and integrity in transit and deployment
- Corrosion & Saltwater Resistance: Reliability in marine and coastal environments
- Structural Rigidity: Maintaining strength and form under high stress
- Tumbling Tests for Soft Armour: Performance in extreme environments and accelerated ageing validation
- Conditioning Tests for Hard Armour: Durability under harsh conditions with lifecycle performance checks
LOGIN