Spanning over 400,000+ sq. ft. of cutting-edge global production capacity, Kavro empowers heroes through our five state-of-the-art manufacturing facilities across India and Germany, employing over 700 skilled professionals. These facilities feature advanced in-house testing laboratories, a Technical Centre recognised by the Ministry of Science and Technology (Govt. of India), dedicated design studios, and highly automated production equipment including intelligent laser cutters and automatic cutting & stitching machines — all geared towards delivering military-grade protection solutions. 

Production
at Scale

prod-scale

Kavro operates a fully integrated manufacturing ecosystem tailored specifically for both ballistic and non-ballistic protection systems. Our plants are engineered to support high-volume production with consistent quality and process stability across diverse product lines: 

150,000
Body Armours per Annum

300,000
Qualified Armour Inserts 

200,000
Ballistic Helmets 

6,000
Qualified Armour Kits 

prod-scale

In-House
Testing Facilities 

balastic-testing-lab

Ballistic Testing Laboratory

Our ballistic testing lab features a 35-meter indoor ballistic range equipped with a comprehensive array of testing instruments and capabilities designed for rigorous validation of armour systems:

Testing across a wide spectrum of projectiles and fragment types by using calibrated velocity measurement tools and weapon fixtures

Reloading equipment to simulate real-world ballistic threats

Capability to test impact energy up to 28,000 Joules

Compliance with NATO STANAG 4569 and NIJ 0108.01 standards ensuring battlefield reliability 

Environmental & Non-Ballistic Testing Laboratories 

Our Capability

Our environmental and non-ballistic labs specialize in evaluating the durability, resilience, and longevity of materials and finished products under extreme conditions: 

Mechanical testing for blunt force, flex, tear, and impact resistance relevant to non-ballistic protection gear 

Infrared Spectroscopy for advanced material analysis 

Capability to test impact energy up to 28,000 Joules

Our Capability
kavro

MKU
Technical Centre 

quality-management-systems

The MKU Technical Centre, recognised by the Government of India, serves as the nerve centre for innovation and field readiness at Kavro.

The centre conducts advanced performance assessments, including:

  • Ageing Tests: Simulating years of use to measure long-term durability 
  • Temperature Tolerance: Extreme heat and cold operational testing
  • Vibration Resistance: Stability and integrity in transit and deployment 
  • Corrosion & Saltwater Resistance: Reliability in marine and coastal environments 
  • Structural Rigidity: Maintaining strength and form under high stress 
  • Tumbling Tests for Soft Armour: Performance in extreme environments and accelerated ageing validation 
  • Conditioning Tests for Hard Armour: Durability under harsh conditions with lifecycle performance checks